After fracturing the entire well, workers decrease the pressure at the wellhead and drill out the isolation plugs. A mixture of fracturing fluid and gas or oil flows back out of the well through flow lines into pits or tanks.

Process: Flowback

Hydraulic Fracturing Hazards

  • Struck by high pressure lines
  • Fires and explosions
  • Inhaling hazardous gases or vapors
  • Exposure to high noise levels

Hydraulic Fracturing Solutions

  • Direct all non-essential personnel to stay clear of the work zone.
  • Follow procedures to release trapped pressure safely.
  • Ground and bond tanks used to hold flowback fluid (also known as frac tanks).
  • Route flowback fluid through a gas buster system.
  • Use wood gauges to monitor fluid volume in frac tanks.
  • Use monitors with lower explosive limits to warn of the presence of flammable gases.
  • Wear proper personal protective equipment, such as respiratory, skin and hearing protection, as appropriate for the hazards present.

For more risk management solutions, contact INSURICA today.

Source: Occupational Safety & Health Administration © 2012, 2015, 2017 Zywave, Inc. This is not intended to be exhaustive nor should any discussion or opinions be construed as legal advice. Readers should contact legal counsel or an insurance professional for appropriate advice. 

About the Author

INSURICA
INSURICA

Share This Story

Stay Updated

Subscribe to the INSURICA blog and receive the latest news direct to your inbox.

Related Blogs

OSHA Announces Top 10 Violations for 2025

October 8th, 2025|Blog, Risk Management, Trending|

OSHA recently revealed its top 10 most frequently cited standards in the 2025 fiscal year using preliminary data. This information is valuable for businesses of all kinds, as it helps them identify common exposures that affect their workforce and gives them the information they need to plan their compliance programs.

Cyber Hygiene for Schools: Teaching Digital Safety to Students

October 7th, 2025|Blog, Education|

Cyber hygiene for schools is more important than ever in today’s digital learning environment. Teaching digital safety to students not only protects their personal information but also strengthens overall school cybersecurity. With increasing online access in classrooms, cyber hygiene for schools must become a routine part of curriculum planning and student behavior expectations.

Mental Health Benefits Go Mainstream: What Employers Need to Know

October 6th, 2025|Blog, Employee Benefits|

Once considered a niche offering or a reactive add-on, mental health benefits have now moved to the center of the employee experience. In 2025, nearly half of U.S. employers offer some form of mental health support beyond traditional EAPs—a sharp rise from just 30% in 2023. This shift isn’t just cultural; it’s strategic.

Go to Top